Lexus NX: Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH and LH sides.
- The procedure listed below is for the LH side.
PROCEDURE
1. REPAIR INSTRUCTION
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Wipe off any tape adhesive residue with cleaner.
(b) Installation temperature.
(1) When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is higher than 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape to between 20 and 30°C (68 and 86°F) prior to installation.
HINT:
- The most appropriate temperature for installing the tape is 25°C (77°F).
- When the temperature is low, the tape turns stiff and falls off easily. When the temperature is high, the tape loses elasticity.
(c) Before installation.
(1) Make sure any dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame) is removed, and that the surface is smooth. If the surface is rough or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.
HINT:
Spray water on the shop floor to settle any dust.
(d) Key points for handling the tape.
(1) The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and level.
NOTICE:
Do not bend the tape or leave it in a place with a high temperature.
(e) Key points for the installation of the tape (how to use a squeegee and the installation procedure for a flat surface).
NOTICE:
- Position the tape with a high level of accuracy to achieve a neat finish and to avoid peeling.
- The tape cannot be reused because it deforms and will not fit after removal.
(1) To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body while applying the tape. Tilt the squeegee 40 to 50° (for pressing forward) or 30 to 45° (for pulling) from the vehicle body surface and press with a force of 20 to 30 N (2 to 3 kgf) while moving the squeegee at a constant slow speed of 3 to 7 cm (1.2 to 2.8 in.) per second.
| *A | Pressing | *B | Pulling |
| *1 | Squeegee | *2 | Black Out Tape |
| *3 | Release Paper | - | - |
| *a | Sectional View | *b | Non-padded Side |
| *c | Padded Side | - | - |
NOTICE:
Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles and air bubbles.
HINT:
- Either angle of the squeegee (for pressing forward or for pulling) is acceptable.
- Be sure to apply the tape while removing the release paper 10 to 20 mm (0.393 to 0.787 in.) from the edge of the squeegee.
| (f) Key points for the installation of the tape (how to use a squeegee and the installation procedure for hemming surfaces). (1) If it is difficult to press the tape, press it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem. HINT: When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee. |
|
(g) Key points for the installation of the tape (how to use a squeegee and the installation procedure for corners).
(1) Remove the release paper and apply the tape carefully with your fingers.
(2) Before applying the tape to each corner, heat the tape using a heat light and gradually apply it to avoid wrinkles in the tape and achieve a neat finish.
(h) Check after installation.
(1) After completing the application, check if the tape is applied neatly. If the tape is not applied neatly, apply new tape.
NOTICE:
Do not reuse the tape.
2. INSTALL NO. 1 BLACK OUT TAPE LH
HINT:
When installing the No. 1 black out tape LH, heat the front door panel and No. 1 black out tape LH using a heat light.
Standard:
| Item | Temperature |
|---|---|
| Front Door Panel | 40 to 60°C (104 to 140°F) |
| No. 1 Black Out Tape LH | 20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the front door panel or No. 1 black out tape LH excessively.
(a) Refer to the illustration to position a new No. 1 black out tape LH.
| *a | 1.5 mm (0.0591 in.) | *b | 1.0 mm (0.0394 in.) |
| *c | 5.0 mm (0.197 in.) | *d | Edge of Curved Surface |
(b) Remove the release paper from the No. 1 black out tape LH.
3. INSTALL NO. 2 BLACK OUT TAPE LH
HINT:
When installing the No. 2 black out tape LH, heat the front door panel and No. 2 black out tape LH using a heat light.
Standard:
| Item | Temperature |
|---|---|
| Front Door Panel | 40 to 60°C (104 to 140°F) |
| No. 2 Black Out Tape LH | 20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the front door panel or No. 2 black out tape LH excessively.
(a) Refer to the illustration to position a new No. 2 black out tape LH.
| *a | 1.5 mm (0.0591 in.) | *b | 1.0 mm (0.0394 in.) |
| *c | Edge of Curved Surface | - | - |
(b) Remove the release paper from the No. 2 black out tape LH.
4. INSTALL NO. 3 BLACK OUT TAPE LH
HINT:
When installing the No. 3 black out tape LH, heat the front door panel and No. 3 black out tape LH using a heat light.
Standard:
| Item | Temperature |
|---|---|
| Front Door Panel | 40 to 60°C (104 to 140°F) |
| No. 3 Black Out Tape LH | 20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the front door panel or No. 3 black out tape LH excessively.
(a) Refer to the illustration to position a new No. 3 black out tape LH.
| *a | 1.0 mm (0.0394 in.) | *b | 7.0 mm (0.276 in.) |
| *c | Edge of Curved Surface | - | - |
(b) Remove the release paper from the No. 3 black out tape LH.
5. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH
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6. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING LH
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7. INSTALL FRONT DOOR FIX WINDOW GLASS LH
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8. INSTALL UPPER DOOR FRAME GARNISH LH
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9. INSTALL FRONT DOOR WEATHERSTRIP LH
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10. CONNECT FRONT DOOR CHECK ASSEMBLY LH
(a) Apply MP grease to the sliding area of the front door check assembly LH.
(b) When reusing a bolt:
(1) Clean the threads of the bolt with non-residue solvent.
(2) Apply adhesive to the threads of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
| (c) Connect the front door check assembly with the bolt. Torque: 27 N·m {275 kgf·cm, 20 ft·lbf} |
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11. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH
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12. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY
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13. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY LH
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14. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
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15. INSTALL FRONT DOOR GLASS RUN LH
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16. INSTALL FRONT DOOR SERVICE HOLE COVER LH
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17. INSTALL FRONT DOOR ARMREST SET BRACKET LH
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18. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH
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19. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
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20. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL
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21. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH
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22. INSTALL FRONT DOOR TRIM COVER LH
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23. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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24. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
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HINT:
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
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25. INSTALL DECK FLOOR BOX LH
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26. INSTALL REAR DECK FLOOR BOX
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27. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY
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28. INITIALIZE POWER WINDOW CONTROL SYSTEM
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29. CHECK POWER WINDOW CONTROL SYSTEM
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Components
COMPONENTS ILLUSTRATION *1 DECK FLOOR BOX LH *2 NO. 3 DECK BOARD SUB-ASSEMBLY *3 REAR DECK FLOOR BOX *4 NEGATIVE AUXILIARY BATTERY TERMINAL N*m (kgf*cm, ft.*lbf): Specified
Removal
REMOVAL CAUTION / NOTICE / HINT HINT:
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
PROCEDURE 1. PRECAUTION NOTICE: After the power switch off
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