Lexus NX: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.
HINT:
- Use the same procedure for the RH and LH sides.
- The procedure listed below is for the LH side.
-
A bolt without a torque specification is shown in the standard bolt chart.
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PROCEDURE
1. CLEAN BACK DOOR GLASS
| (a) Clean the outer edge of the back door glass with non-residue solvent. NOTICE:
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2. INSTALL NO. 3 BACK WINDOW GLASS SPACER
| (a) Apply Primer G to the installation part of the No. 3 back window glass spacer. HINT: If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries. NOTICE:
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(b) Remove the peeling paper and install a new No. 3 back window glass spacer on the back door glass as shown in the illustration.
Standard:
| Area | Specified Condition |
|---|---|
| a | 66.3 mm (2.6102 in.) (Distance to Center of Clip) |
| b | 75.3 mm (2.9646 in.) (Distance to Edge of Clip) |
| c | 77.7 mm (3.0590 in.) (Distance to Edge of Clip) |
NOTICE:
Install the No. 3 back window glass spacer after Primer G has been allowed to dry (approx. 3 min.)
3. INSTALL NO. 4 BACK WINDOW GLASS SPACER
HINT:
Use the same procedure described for the No. 3 back window glass spacer.
4. INSTALL BACK DOOR GLASS SPACER
| (a) Apply Primer G to the installation part of the back door glass spacers. HINT: If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries. NOTICE:
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(b) Install 2 new back door glass spacers on the back door glass as shown in the illustration.
NOTICE:
Install the back door glass spacer after Primer G has been allowed to dry (approx. 3 min.)
5. INSTALL BACK WINDOW OUTSIDE MOULDING
(a) Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G as shown in the illustration.
| *a | Back Side |
.png) | Primer G Application Area |
Standard:
| Area | Specified Condition |
|---|---|
| a | 7.0 mm (0.2756 in.) |
| b | 6.0 mm (0.2362 in.) |
| c | 10.0 mm (0.3937 in.) |
| d | 10.0 mm (0.3937 in.) |
HINT:
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Install a new back window outside moulding as shown in the illustration.
| *1 | Back Door Glass | *2 | Back Window Outside Moulding |
| *a | Back Side | - | - |
Standard:
| Area | Specified Condition |
|---|---|
| a | 9.0 mm (0.3543 in.) |
| b | 11.1 mm (0.4370 in.) |
| c | 11.1 mm (0.4370 in.) |
NOTICE:
Install the back window outside moulding after Primer G has been allowed to dry (approx. 3 min.)
6. INSTALL BACK DOOR GLASS
| *1 | Back Door Panel |
| | Adhesive |
(a) Clean and shape the contact surface of the vehicle body.
(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
Standard:
| Area | Specified Condition |
|---|---|
| a | 1.0 mm (0.0394 in.) or more |
NOTICE:
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle body.
(b) Position the back door glass.
(1) Using suction cups, place the back door glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
| (3) Place matchmarks on the back door glass and vehicle body at the locations indicated in the illustration. NOTICE: Check that the stoppers are attached to the vehicle body correctly. |
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(4) Using suction cups, remove the back door glass.
(5) Using a brush, apply Primer M to the exposed part of the vehicle body.
| *a | CORRECT |
| *b | INCORRECT |
| *c | Primer M |
| *d | Adhesive |
| | Primer M Application Area |
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.
(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.
| *a | Back Side | *b | Adhesive Center Line |
| | Primer G Application Area | - | - |
Standard:
| Area | Specified Condition |
|---|---|
| a | 20.0 mm (0.7874 in.) or more |
| b | 14.0 mm (0.5512 in.) or more |
| c | 19.0 mm (0.7480 in.) or more |
| d | 39.5 mm (1.5551 in.) or more |
| e | 14.0 mm (0.5512 in.) or more |
| f | 18.8 mm (0.7402 in.) or more |
HINT:
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
| (d) Cut off the tip of the cartridge nozzle as shown in the illustration. Standard:
Adhesive: Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent |
|
(e) Load the sealer gun with the cartridge.
HINT:
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
| Temperature | Usage Time Frame |
|---|---|
| 35°C (95°F) | 15 minutes |
| 20°C (68°F) | 1 hour and 40 minutes |
| 5°C (41°F) | 8 hours |
(f) Apply adhesive to the back door glass as shown in the illustration.
| *a | Back Side | *b | Adhesive Center Line |
Standard:
| Area | Specified Condition |
|---|---|
| a | 13.0 mm (0.5118 in.) |
| b | 43.5 mm (1.7126 in.) |
| c | 51.5 mm (2.0276 in.) |
| d | 8.0 mm (0.3150 in.) |
| e | 11.8 mm (0.4646 in.) |
NOTICE:
Apply the adhesive after Primer G has been allowed to dry (approx. 3 min.).
(g) Install the back door glass to the vehicle body.
| (1) Using suction cups, position the back door glass so that the matchmarks are aligned, and press it in gently along the rim. NOTICE:
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(2) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
HINT:
Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.
(3) Using a scraper, remove any excess or protruding adhesive.
NOTICE:
Apply adhesive to the glass rim.
(4) Using a scraper, remove any excess or protruding adhesive.
(5) Hold the back door glass using protective tape until the applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
| Temperature | Minimum Time Prior to Driving Vehicle |
|---|---|
| 35°C (95°F) | 7 hours |
| 20°C (68°F) | 12 hours |
| 5°C (41°F) | 54 hours |
(h) Connect the rear window defogger connector.
(i) Install the ground wire with the bolt.
(j) Attach the 2 clamps.
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7. CHECK FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
8. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY
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9. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY LH
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10. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
11. INSTALL REAR SPOILER
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12. INSTALL BACK DOOR TRIM BOARD ASSEMBLY
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13. INSTALL BACK DOOR SIDE GARNISH LH
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14. INSTALL BACK DOOR SIDE GARNISH RH
HINT:
Use the same procedure described for the LH side.
15. INSTALL BACK DOOR CENTER GARNISH
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16. INSTALL BACK DOOR FINISH COVER LH (w/o Power Back Door)
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17. INSTALL BACK DOOR FINISH COVER RH (w/o Power Back Door)
HINT:
Use the same procedure described for the LH side.
18. INSTALL PULL HANDLE (w/ Power Back Door)
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19. INSTALL BACK DOOR TRIM BASE (w/ Power Back Door)
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20. INSTALL REAR WIPER MOTOR GROMMET
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21. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY
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22. INSTALL REAR WIPER ARM HEAD CAP
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