INSTALLATION
CAUTION / NOTICE / HINT
HINT:
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PROCEDURE
1. CLEAN QUARTER WINDOW ASSEMBLY LH
(a) Clean the outer edge of a new quarter window assembly LH with non-residue solvent. NOTICE:
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2. INSTALL QUARTER WINDOW ASSEMBLY LH
*1 | Vehicle Body |
Adhesive |
(a) Clean and shape the contact surface of the vehicle body.
(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
HINT:
Leave as much adhesive on the vehicle body as possible.
Standard:
Area | Specified Condition |
---|---|
a | 1.0 mm (0.0394 in.) |
NOTICE:
Be careful not to damage the vehicle body.
(2) Clean the contact surface of the vehicle body with cleaner.
HINT:
Even if all the adhesive has been removed, clean the vehicle body.
*a | CORRECT |
*b | INCORRECT |
*c | Primer M |
*d | Adhesive |
Primer M Application Area |
(b) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
NOTICE:
(c) Using a brush or sponge, apply Primer G to the contact surface of a new quarter window assembly LH.
*a | Back Side | *b | Adhesive Center Line |
Primer G Application Area | - | - |
Standard:
Area | Specified Condition |
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a | 6.0 mm (0.2362 in.) or more |
b | 3.0 mm (0.1181 in.) |
c | 3.0 mm (0.1181 in.) or more |
HINT:
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
NOTICE:
(d) Cut off the tip of the cartridge nozzle as shown in the illustration. Standard:
HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame:
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(e) Load the sealer gun with the cartridge.
(f) Apply adhesive to the quarter window assembly LH.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or Equivalent
(1) Apply adhesive to the quarter window assembly LH as shown in the illustration.
*a | Back Side | *b | Adhesive Center Line |
Standard:
Area | Specified Condition |
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a | 3.0 mm (0.1181 in.) or more |
b | 3.0 mm (0.1181 in.) or more |
c | 3.0 mm (0.1181 in.) or more |
(g) Install the quarter window assembly LH to the vehicle body.
(1) Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive to the glass rim. NOTICE: Do not drive the vehicle within the time written in the table below. Minimum Time:
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3. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH
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5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
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6. INSTALL DECK TRIM UPPER SIDE BOARD LH
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7. INSTALL NO. 3 BATTERY SERVICE COVER BOARD
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8. INSTALL ROPE HOOK ASSEMBLY
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9. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK
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10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY
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11. INSTALL BACK DOOR WEATHERSTRIP
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12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
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13. INSTALL REAR DOOR SCUFF PLATE LH
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14. INSTALL REAR SEAT ASSEMBLY (for Manual Seat)
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15. INSTALL REAR SEAT ASSEMBLY (for Power Seat)
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16. INSTALL REAR FLOOR FINISH PLATE
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17. INSTALL NO. 2 TOOL BOX SUB-ASSEMBLY
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18. INSTALL NO. 1 TOOL BOX SUB-ASSEMBLY
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19. INSTALL DECK FLOOR BOX LH
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20. INSTALL DECK FLOOR BOX RH
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21. INSTALL SPARE TIRE
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22. INSTALL REAR DECK FLOOR BOX
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23. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY
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24. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY
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25. INSTALL DECK BOARD ASSEMBLY
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26. INSTALL TONNEAU COVER ASSEMBLY
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