Lexus NX: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.
  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

1. CLEAN QUARTER WINDOW ASSEMBLY LH

(a) Clean the outer edge of a new quarter window assembly LH with non-residue solvent.

NOTICE:

  • Do not touch the quarter window assembly LH surface after cleaning it.
  • Be careful not to damage the glass.

2. INSTALL QUARTER WINDOW ASSEMBLY LH

*1

Vehicle Body

Adhesive

(a) Clean and shape the contact surface of the vehicle body.

(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

HINT:

Leave as much adhesive on the vehicle body as possible.

Standard:

Area

Specified Condition

a

1.0 mm (0.0394 in.)

NOTICE:

Be careful not to damage the vehicle body.

(2) Clean the contact surface of the vehicle body with cleaner.

HINT:

Even if all the adhesive has been removed, clean the vehicle body.

*a

CORRECT

*b

INCORRECT

*c

Primer M

*d

Adhesive

Primer M Application Area

(b) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:

  • Allow the Primer M coating to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(c) Using a brush or sponge, apply Primer G to the contact surface of a new quarter window assembly LH.

*a

Back Side

*b

Adhesive Center Line

Primer G Application Area

-

-

Standard:

Area

Specified Condition

a

6.0 mm (0.2362 in.) or more

b

3.0 mm (0.1181 in.)

c

3.0 mm (0.1181 in.) or more

HINT:

If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:

  • Allow the primer to dry for 3 minutes or more.
  • Throw away any leftover primer.
  • Do not apply too much primer.

(d) Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard:

Area

Specified Condition

a

8.0 mm (0.3150 in.) or more

b

6.0 mm (0.2362 in.) or more

HINT:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:

Temperature

Usage Time Frame

35°C (95°F)

15 minutes

20°C (68°F)

1 hour 40 minutes

5°C (41°F)

8 hours

*1

Sealer Gun

*2

Nozzle

(e) Load the sealer gun with the cartridge.

(f) Apply adhesive to the quarter window assembly LH.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or Equivalent

(1) Apply adhesive to the quarter window assembly LH as shown in the illustration.

*a

Back Side

*b

Adhesive Center Line

Standard:

Area

Specified Condition

a

3.0 mm (0.1181 in.) or more

b

3.0 mm (0.1181 in.) or more

c

3.0 mm (0.1181 in.) or more

(g) Install the quarter window assembly LH to the vehicle body.

(1) Hold the quarter window assembly LH in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:

  • Allow the primer coating to dry for 3 minutes or more.
  • Check that the clips are attached to the body correctly.
  • Check the clearance between the body and glass.

(2) Lightly press the front surface of the glass to ensure a close fit.

(3) Using a scraper, remove any excess or protruding adhesive.

HINT:

Apply adhesive to the glass rim.

NOTICE:

Do not drive the vehicle within the time written in the table below.

Minimum Time:

Temperature

Minimum Time Prior to Driving Vehicle

35°C (95°F)

1 hour 30 minutes

20°C (68°F)

5 hours

5°C (41°F)

24 hours

*1

Adhesive

3. CHECK FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

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5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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6. INSTALL DECK TRIM UPPER SIDE BOARD LH

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7. INSTALL NO. 3 BATTERY SERVICE COVER BOARD

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8. INSTALL ROPE HOOK ASSEMBLY

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9. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

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10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY

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11. INSTALL BACK DOOR WEATHERSTRIP

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12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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13. INSTALL REAR DOOR SCUFF PLATE LH

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14. INSTALL REAR SEAT ASSEMBLY (for Manual Seat)

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15. INSTALL REAR SEAT ASSEMBLY (for Power Seat)

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16. INSTALL REAR FLOOR FINISH PLATE

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17. INSTALL NO. 2 TOOL BOX SUB-ASSEMBLY

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18. INSTALL NO. 1 TOOL BOX SUB-ASSEMBLY

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19. INSTALL DECK FLOOR BOX LH

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20. INSTALL DECK FLOOR BOX RH

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21. INSTALL SPARE TIRE

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22. INSTALL REAR DECK FLOOR BOX

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23. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY

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24. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY

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25. INSTALL DECK BOARD ASSEMBLY

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26. INSTALL TONNEAU COVER ASSEMBLY

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