DESCRIPTION
The MG ECU, which is built into in the inverter with converter assembly, controls motor (MG2) based on commands from the hybrid vehicle control ECU.
The motor generator control ECU (MG ECU) monitors communication data and detects malfunctions.
A communication error between the MG ECU and hybrid vehicle control ECU is detected.
DTC No. | Detection Item | DTC Detection Condition | Trouble Area | MIL | Warning Indicate |
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U0110-160 | Lost Communication with Drive Motor Control Module "A" | Error in signal transmission to the inverter with converter assembly (MG ECU) via serial communication (no transmission, out of communication standard) (1 trip detection logic) |
| Does not come on | Master Warning Light: Comes on |
WIRING DIAGRAM
Refer to the wiring diagram for the inverter low-voltage circuit.
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CAUTION / NOTICE / HINT
CAUTION:
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HINT:
Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.
NOTICE:
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HINT:
After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.
PROCEDURE
1. | CLEAR DTC |
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2. | CHECK DTC OUTPUT (HYBRID CONTROL) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
(d) Check for DTCs.
Powertrain > Hybrid Control > Trouble Codes(e) Turn the power switch off.
U0110-160 is not output. | CHECK FOR INTERMITTENT PROBLEMS |
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3. | CHECK HYBRID VEHICLE CONTROL ECU (CHECK WAVEFORM) |
(a) Connect an oscilloscope between the hybrid vehicle control ECU terminals specified in the following table.
(b) Turn the power switch on (IG).
(c) Measure the waveform.
HINT:
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(d) Turn the power switch off.
The waveform differs from the one shown in the illustration. | GO TO STEP 6 |
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4. | CHECK HYBRID VEHICLE CONTROL ECU (CHECK WAVEFORM) |
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The waveform differs from the one shown in the illustration. | GO TO STEP 8 |
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5. | CHECK HYBRID VEHICLE CONTROL ECU (CHECK WAVEFORM) |
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The waveform appears as shown in the illustration. | REPLACE INVERTER WITH CONVERTER ASSEMBLY |
The waveform differs from the one shown in the illustration. | GO TO STEP 10 |
6. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) |
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the A61 hybrid vehicle control ECU connector.
(c) Disconnect the A58 inverter with converter assembly connector.
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(d) Connect the cable to the negative (-) auxiliary battery terminal.
(e) Turn the power switch on (IG).
(f) Measure the voltage according to the value(s) in the table below. Standard Voltage:
NOTICE: Turning the power switch on (IG) with the connector of the hybrid vehicle control ECU and the inverter with converter assembly disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. |
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(g) Turn the power switch off.
(h) Disconnect the cable from the negative (-) auxiliary battery terminal.
(i) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):
Tester Connection | Condition | Specified Condition |
---|---|---|
A61-24 (HTM+) - A58-9 (HTM+) | Power switch off | Below 1 Ω |
A61-25(HTM-) - A58-20 (HTM-) | Power switch off | Below 1 Ω |
Standard Resistance (Check for Short):
Tester Connection | Condition | Specified Condition |
---|---|---|
A61-24 (HTM+) or A58-9 (HTM+) - Body ground and other terminals | Power switch off | 10 kΩ or higher |
A61-25(HTM-) or A58-20 (HTM-) - Body ground and other terminals | Power switch off | 10 kΩ or higher |
(j) Reconnect the A58 inverter with converter assembly connector.
(k) Reconnect the A61 hybrid vehicle control ECU connector.
NG | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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7. | CHECK INVERTER WITH CONVERTER ASSEMBLY |
(a) Disconnect the A61 hybrid vehicle control ECU connector.
(b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
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(c) Reconnect the A61 hybrid vehicle control ECU connector.
OK | REPLACE HYBRID VEHICLE CONTROL ECU |
NG | REPLACE INVERTER WITH CONVERTER ASSEMBLY |
8. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) |
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NG | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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9. | CHECK INVERTER WITH CONVERTER ASSEMBLY |
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OK | REPLACE HYBRID VEHICLE CONTROL ECU |
NG | REPLACE INVERTER WITH CONVERTER ASSEMBLY |
10. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) |
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NG | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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11. | CHECK INVERTER WITH CONVERTER ASSEMBLY |
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OK | REPLACE HYBRID VEHICLE CONTROL ECU |
NG | REPLACE INVERTER WITH CONVERTER ASSEMBLY |