DESCRIPTION
The cause of the malfunction may be a shutdown signal.
Check whether there is a shutdown signal +B short circuit.
Related Parts Check Area | Inspection | Step |
---|---|---|
HSDN terminal voltage | Check that the HSDN terminal voltage decreases while READY OFF (IG ON). If the voltage is low, the shutdown signal circuit is normal. | 1 |
Hybrid vehicle control ECU, inverter | If there is a shutdown signal malfunction, check for whether there is a hybrid vehicle control ECU or inverter malfunction. | 2, 3 |
SYSTEM DESCRIPTION
Power supply to the motor is cut off due to a shutdown signal sent from the hybrid vehicle control ECU to the motor generator control ECU (MG ECU).
WIRING DIAGRAM
CAUTION / NOTICE / HINT
This step is referenced from the procedures for each DTC.
If the inspection results below are normal, perform the next procedure for the referenced DTC.
CAUTION:
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HINT:
Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
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PROCEDURE
1. | CHECK HYBRID VEHICLE CONTROL ECU |
(a) Turn the power switch on (IG).
(b) Measure the voltage according to the value(s) in the table below. Standard Voltage:
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(c) Turn the power switch off.
OK | SHUTDOWN SIGNAL CIRCUIT NORMAL (PERFORM NEXT STEP FOR REFERENCED DTC) |
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2. | CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY) |
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the A60 and A61 hybrid vehicle control ECU connector.
(c) Disconnect the A58 inverter with converter assembly connector.
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(d) Connect the cable to the negative (-) auxiliary battery terminal.
(e) Turn the power switch on (IG).
(f) Measure the voltage according to the value(s) in the table below.
*a | Rear view of wire harness connector (to Hybrid Vehicle Control ECU) | *b | Front view of wire harness connector (to Inverter with Converter Assembly) |
Standard Voltage:
Tester Connection | Condition | Specified Condition |
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A58-40 (HSDN) or A61-12 (HSDN) - Body ground | Power switch on (IG) | Below 1 V |
NOTICE:
Turning the power switch on (IG) with the hybrid vehicle control ECU and inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
(g) Turn the power switch off.
(h) Disconnect the cable from the negative (-) auxiliary battery terminal.
(i) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection | Condition | Specified Condition |
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A58-40 (HSDN) - A58-30 (+B) | Power switch off | 10 kΩ or higher |
A58-40 (HSDN) - A58-31 (+B2) | Power switch off | 10 kΩ or higher |
A61-12 (HSDN) - A60-1 (+B2) | Power switch off | 10 kΩ or higher |
A61-12 (HSDN) - A61-6 (MREL) | Power switch off | 10 kΩ or higher |
(j) Reconnect the A58 inverter with converter assembly connector.
(k) Reconnect the A60 and A61 hybrid vehicle control ECU connector.
NG | REPAIR OR REPLACE HARNESS OR CONNECTOR |
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3. | CHECK INVERTER WITH CONVERTER ASSEMBLY |
CAUTION:
Be sure to wear insulated gloves.
(a) Check that the service plug grip is not installed.
NOTICE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
(b) Disconnect the A58 inverter with converter assembly connector.
(c) Measure the resistance according to the value(s) in the table below. Standard Resistance:
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(d) Reconnect the A58 inverter with converter assembly connector.
OK | REPLACE HYBRID VEHICLE CONTROL ECU |
NG | REPLACE INVERTER WITH CONVERTER ASSEMBLY |