INSPECTION
PROCEDURE
1. INSPECT FUEL INJECTOR ASSEMBLY
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection | Condition | Specified Condition |
---|---|---|
1 - 2 | 20°C (68°F) | 11.6 to 12.4 Ω |
If the result is not as specified, replace the fuel injector assembly.
(b) Inspect the injector injection volume.
CAUTION:
Keep the injector away from sparks during the test.
(1) Remove the No. 1 fuel pipe clamp from the fuel tube sub-assembly.
(2) Disconnect the fuel tube sub-assembly from the fuel pipe.
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(3) Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side). SST: 09268-31014 09268-41700 95336-08070 SST: 09268-00010 09268-00030 |
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(4) Install the O-ring to the fuel injector assembly.
(5) Connect SST (adapter and hose) to the fuel injector assembly, and hold the fuel injector assembly and union with SST (hose band). SST: 09268-31014 09268-41110 09268-41300 09268-41700 95336-08070 |
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(6) Pass SST (tie band) through the loop on the handle of SST (clamp) to secure SST (clamp) to SST (adapter) as shown in the illustration. SST: 09268-31014 09268-41800 NOTICE:
HINT: When removing SST (tie band), disengage the lock clamps. |
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(7) Check that SST (clamp) and SST (adapter) cannot be easily separated.
(8) Install a vinyl tube to the fuel injector assembly.
NOTICE:
Install a suitable vinyl tube to the fuel injector assembly to contain any gasoline spray.
(9) Put the fuel injector assembly into a graduated cylinder.
(10) Operate the fuel pump.
(11) Connect SST (EFI inspection wire H) to the fuel injector assembly and the battery for 15 seconds and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.
*a | SST (EFI Inspection Wire H) |
Connect |
SST: 09842-30080
Standard Injection Volume:
87 to 105 cc (5.3 to 6.4 cu. in.) every 15 seconds
Difference between each fuel injector assembly:
18 cc (1.1 cu. in.) or less
If the result is not as specified, replace the fuel injector assembly.
NOTICE:
(c) Check for fuel drop.
(1) In the condition above, disconnect the tester probes of SST (EFI inspection wire H) from the battery and check for fuel drop from the fuel injector assembly.
Standard fuel drop:
1 drop or less per 20 minutes
If fuel drop is not as specified, replace the fuel injector assembly.