Lexus NX: PTC Heater Circuit

DESCRIPTION

The air conditioning amplifier assembly sends operation signals to the PTC heater relays when quick heater assembly operation conditions are met. Based on the signals from the air conditioning amplifier assembly, the PTC heater relays turn on, and power is supplied to the quick heater assembly installed in the air conditioning radiator assembly.

Quick Heater Assembly Operation Condition

Control ECU

Condition

Air Conditioning Amplifier Assembly

Power switch on (READY)

Integration control and panel assembly (ECO mode switch) off

Blower switch: on

Temperature settings: MAX HOT

IDH terminal signal less than 1 V

(Inverter with converter assembly overload not detected)

  • Engine coolant temperature 65°C (149°F), or lower (3 PTC heater relays operating)
  • Engine coolant temperature 70°C (158°F), or lower (2 PTC heater relays operating)
  • Engine coolant temperature 75°C (167°F), or lower (A PTC heater relay operating)

Ambient temperature 10°C (50°F) or lower

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • If the auxiliary battery voltage is low, the PTC heater, seat heater system (w/ Seat Heater System) and climate control seat system (w/ Climate Control Seat System) may not operate. When "High Power Consumption Partial Limit On AC/Heater Operation." is displayed on the multi-information display in the combination meter assembly, inspect the auxiliary battery, referring to On-vehicle Inspection for the charging system.

    Click here

    HINT:

    If the auxiliary battery voltage is low, "Operation Limitation Control History Count (Level 1)" and "Operation Limitation Control History Count (Level 2) is counted.

    Click here

  • If the auxiliary battery voltage is low, the PTC heater may not operate. Refer to Data List for the power steering system.

    for Manual Tilt and Manual Telescopic Steering Column: Click here

    for Power Tilt and Power Telescopic Steering Column: Click here

  • When the auxiliary battery is disconnected, or servo motor or the air conditioning amplifier assembly is replaced, be sure to perform servo motor initialization.

    Click here

PROCEDURE

1.

PERFORM ACTIVE TEST USING TECHSTREAM

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Body Electrical / Air Conditioner / Active Test.

(e) Check the operation by referring to the table below.

Body Electrical > Air Conditioner > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Heater Active Level

Quick heater assembly

Min.: 0, Max.: 3

-

Body Electrical > Air Conditioner > Active Test

Tester Display

Heater Active Level

OK:

Heater Active Level changes normally.

NG

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

OK

2.

INSPECT PTC HEATER RELAY (PTC HTR NO.1, PTC HTR NO.2, PTC HTR NO.3)

(a) Remove the PTC heater relays.

(b) Inspect the PTC heater relays.

Click here

NG

REPLACE PTC HEATER RELAY

OK

3.

CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - BATTERY)

(a) Remove the PTC heater relays.

*a

Component without harness connected

(PTC Heater NO.2 Relay)

*b

Component without harness connected

(PTC Heater NO.1 Relay)

*c

Component without harness connected

(PTC Heater NO.3 Relay)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

PTC HTR NO.1

Tester Connection

Switch Condition

Specified Condition

Relay terminal 3 - Body ground

Power switch off

11 to 14 V

Relay terminal 1 - Body ground

Power switch off

Below 1 V

Relay terminal 1 - Body ground

Power switch on (IG)

11 to 14 V

PTC HTR NO.2

Tester Connection

Switch Condition

Specified Condition

Relay terminal 3 - Body ground

Power switch off

11 to 14 V

Relay terminal 2 - Body ground

Power switch off

Below 1 V

Relay terminal 2 - Body ground

Power switch on (IG)

11 to 14 V

PTC HTR NO.3

Tester Connection

Switch Condition

Specified Condition

Relay terminal 3 - Body ground

Power switch off

11 to 14 V

Relay terminal 1 - Body ground

Power switch off

Below 1 V

Relay terminal 1 - Body ground

Power switch on (IG)

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - AIR CONDITIONING AMPLIFIER ASSEMBLY)

(a) Remove the PTC heater relays.

(b) Disconnect the I50 air conditioning amplifier assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

PTC HTR NO.1

Tester Connection

Condition

Specified Condition

Relay terminal 2 - I50-3 (PTC2)

Always

Below 1 Ω

Relay terminal 2 or I50-3 (PTC2)- Body ground

Always

10 kΩ or higher

PTC HTR NO.2

Tester Connection

Condition

Specified Condition

Relay terminal 1 - I50-40 (PTC1)

Always

Below 1 Ω

Relay terminal 1 or I50-40 (PTC1) - Body ground

Always

10 kΩ or higher

PTC HTR NO.3

Tester Connection

Condition

Specified Condition

Relay terminal 2 - I50-19 (PTC3)

Always

Below 1 Ω

Relay terminal 2 or I50-19 (PTC3) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - QUICK HEATER ASSEMBLY AND BODY GROUND)

(a) Remove the PTC heater relays.

(b) Disconnect the I14 and I15 quick heater assembly connectors.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

PTC HTR NO.1

Tester Connection

Condition

Specified Condition

I14-1 (B) - Relay terminal 5

Always

Below 1 Ω

I14-2 (E) - Body ground

Always

Below 1 Ω

I14-1 (B) or Relay terminal 5 - Body ground

Always

10 kΩ or higher

PTC HTR NO.2

Tester Connection

Condition

Specified Condition

I14-3 (B) - Relay terminal 5

Always

Below 1 Ω

I14-2 (E) - Body ground

Always

Below 1 Ω

I15-1 (E) - Body ground

Always

Below 1 Ω

I14-3 (B) or Relay terminal 5 - Body ground

Always

10 kΩ or higher

PTC HTR NO.3

Tester Connection

Condition

Specified Condition

I15-2 (B) - Relay terminal 5

Always

Below 1 Ω

I15-1 (E) - Body ground

Always

Below 1 Ω

I15-2 (B) or Relay terminal 5 - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

6.

INSPECT QUICK HEATER ASSEMBLY

(a) Remove the quick heater assembly.

Click here

(b) Inspect the quick heater assembly.

Click here

OK

REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY

NG

REPLACE QUICK HEATER ASSEMBLY

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