REMOVAL
CAUTION / NOTICE / HINT
HINT:
NOTICE:
PROCEDURE
1. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY
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2. REMOVE REAR DECK FLOOR BOX
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3. REMOVE DECK FLOOR BOX LH
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4. REAR BRAKE PAD REPLACEMENT MODE
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5. PRECAUTION
CAUTION:
Be sure to read Precoution thoroughly before serving.
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NOTICE:
After turning the power switch off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.
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6. DISABLE BRAKE CONTROL
(a) Wait for at least 2 minutes after turning the power switch off.
NOTICE:
(b) Disconnect the reservoir level switch connector with the parking brake applied. | |
(c) Loosen the nut and disconnect the negative (-) auxiliary battery terminal.
(d) Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.
(e) Check that the brake pedal cannot be further depressed.
7. REMOVE REAR WHEEL
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8. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.
9. DISCONNECT REAR FLEXIBLE HOSE LH
(a) Remove the union bolt and gasket.
(b) Disconnect the rear flexible hose LH from the rear disc brake cylinder assembly LH.
10. REMOVE PARKING BRAKE ACTUATOR ASSEMBLY LH
(a) Disconnect the connector from the parking brake actuator assembly LH. NOTICE:
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(b) Using a 5 mm hexagon socket wrench, remove the 2 bolts and parking brake actuator assembly LH. | |
(c) Remove the O-ring from the rear disc brake cylinder assembly LH.
11. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly LH. |
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12. REMOVE REAR DISC BRAKE PAD KIT
(a) Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting LH.
(b) Using a screwdriver, remove the pad wear indicator plates from the rear disc brake pads.
13. REMOVE REAR ANTI-SQUEAL SHIM KIT
(a) Remove the rear No. 1 disc brake anti-squeal shim, rear No. 2 disc brake anti-squeal shim and rear disc brake anti-squeal shim from the rear disc brake pad.
14. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE
(a) Remove the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates from the disc brake cylinder mounting. |
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15. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH
(a) Remove the 2 bolts and disc brake cylinder mounting from the rear axle. | |
16. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting. |
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17. REMOVE REAR DISC BRAKE REAR CYLINDER SLIDE PIN
(a) Remove the rear disc brake rear cylinder slide pin from the disc brake cylinder mounting.
18. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bush from the rear disc brake rear cylinder slide pin. HINT: Tape the screwdriver tip before use. NOTICE: Do not damage the rear disc brake rear cylinder slide pin. |
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19. REMOVE REAR DISC BRAKE BUSH DUST BOOT
(a) Remove the 2 rear disc brake bush dust boots from the disc brake cylinder mounting. | |
20. REMOVE REAR DISC
(a) Put matchmarks on the disc and axle hub. |
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(b) Remove the rear disc.