REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. PRECAUTION
NOTICE:
After the power switch off is turned off, there may be a waiting time before disconnecting the auxiliary negative (-) battery terminal.
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2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY
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3. REMOVE REAR DECK FLOOR BOX
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4. REMOVE DECK FLOOR BOX LH
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5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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6. REMOVE REAR DOOR TRIM COVER LH
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7. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH
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8. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
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9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH
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10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH
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11. REMOVE REAR DOOR ARMREST SET BRACKET LH
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12. REMOVE REAR DOOR SERVICE HOLE COVER LH
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13. REMOVE REAR DOOR GLASS RUN LH
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14. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH
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15. REMOVE REAR DOOR REAR GUIDE SEAL LH
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16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH
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17. DISCONNECT REAR DOOR CHECK ASSEMBLY LH
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18. REMOVE REAR DOOR WEATHERSTRIP LH
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19. REMOVE REAR DOOR FRAME GARNISH LH
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20. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH
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21. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH
HINT:
When removing rear door front window frame moulding LH, heat the rear door panel and rear door front window frame moulding LH using a heat light.
Standard:
Item | Temperature |
---|---|
Rear Door Panel | 40 to 60°C (104 to 140°F) |
Rear Door Front Window Frame Moulding LH | 20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the rear door panel and rear door front window frame moulding LH excessively.
(a) Put protective tape around the rear door front window frame moulding LH.
*a | Double-sided Tape |
Protective Tape |
(b) Using moulding remover D, detach the clip.
(c) Detach the double-sided tape, and then detach the guide and remove the rear door front window frame moulding LH.
22. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH
(a) Put a 4 mm (0.157 in.) drill bit into a drill.
(b) Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.
HINT:
Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.
(c) Lightly press the drill against the 4 rivets and drill off the flanges of the 4 rivets.
CAUTION:
Be careful of the drilled rivet as it may become hot.
NOTICE:
(d) Remove the rear door upper window frame moulding LH.
(e) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.
Standard:
Area | Specified Condition |
---|---|
A | 5 mm (0.197 in.) |
23. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING LH
(a) Put a 4 mm (0.157 in.) drill bit into a drill.
(b) Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.
HINT:
Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.
(c) Lightly press the drill against the 3 rivets and drill off the flanges of the 3 rivets.
CAUTION:
Be careful of the drilled rivet as it may become hot.
NOTICE:
(d) Remove the rear door rear window frame moulding LH.
(e) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.
*1 | Caulking Sponge | - | - |
Standard:
Area | Specified Condition |
---|---|
A | 5 mm (0.197 in.) |