REMOVAL
CAUTION / NOTICE / HINT
HINT:
NOTICE:
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.
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2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY
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3. REMOVE REAR DECK FLOOR BOX
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4. REMOVE DECK FLOOR BOX LH
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5. DISABLE BRAKE CONTROL
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6. REMOVE FRONT WHEEL
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7. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.
8. DISCONNECT FRONT FLEXIBLE HOSE
(a) Remove the union bolt and gasket. | |
(b) Disconnect the flexible hose from the disc brake cylinder assembly LH.
9. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH
(a) Hold the front disc brake cylinder slide pin and remove the 2 bolts and disc brake cylinder assembly LH. NOTICE: Remove the disc brake cylinder assembly while holding both of the brake pads because the anti-squeal springs may fall off the brake pads. |
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10. REMOVE FRONT DISC BRAKE PAD
(a) Remove the 2 anti-squeal springs. | |
(b) Remove the 2 front disc brake pads from the front disc brake cylinder mounting LH. | |
11. REMOVE FRONT ANTI-SQUEAL SHIM KIT
(a) Remove the 2 No. 1 anti-squeal shims from the front disc brake pads.
12. REMOVE NO. 1 PAD WEAR INDICATOR PLATE
(a) Using a screwdriver, remove the No. 1 pad wear indicator plates from the front disc brake pads as shown in the illustration. | |
13. REMOVE FRONT NO. 1 DISC BRAKE PAD SUPPORT PLATE
(a) Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting LH. NOTICE: Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that they can be reinstalled to their original position. |
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14. REMOVE FRONT NO. 2 DISC BRAKE PAD SUPPORT PLATE
15. REMOVE FRONT NO. 3 DISC BRAKE PAD SUPPORT PLATE
16. REMOVE FRONT NO. 4 DISC BRAKE PAD SUPPORT PLATE
17. REMOVE NO. 2 DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting LH. | |
18. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Remove the front disc brake cylinder slide pin from the front disc brake cylinder mounting LH. | |
19. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH
(a) Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bush from the No. 2 disc brake cylinder slide pin. HINT: Tape the screwdriver tip before use. NOTICE: Do not damage the No. 2 disc brake cylinder slide pin. |
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20. REMOVE FRONT DISC BRAKE BUSH DUST BOOT
(a) Remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH. | |
21. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH
(a) Remove the 2 bolts and front disc brake cylinder mounting LH from the steering knuckle. | |
22. REMOVE FRONT DISC
(a) Put matchmarks on the front disc and axle hub. |
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(b) Remove the front disc.